TM 1-1520-240-104-3-9CAUTIONSome pulley block assemblies haveflanges with cable retainer pins as shownin fig. 4-3-9 (Sheet 1 of 2). These pinsshould be installed only if the cable makesa wrap angle of 180_ or more around thepulley. Otherwise, the cable will bind onthe pins and overload the winch and cable.When not in use, the pins and attachinghardware should be stowed in the contain-er provided for the hoist accessories.(2)Install the pulley block assembly on the floorat sta 140, the overhead on the aft face of sta 120 bulk-head and the cable cutter pulley block over the rescuehatch (fig. 4-3-9 (Sheet 2 of 2)).(3)Reeve the cable through the pulley at eachlocation by first removing the quick-release pin, removingthe pulley and positioning the cable over the pulley. Rein-stall each pulley and secure with the quick-release pin(fig. 4-3-9 (Sheet 1 of 2)).Figure 4-3-9. Hoisting System (Sheet 1 of 2)WARNINGThe quick-disconnect cover guard mustbe installed during rescue and cargo op-erations. Otherwise, the hook assemblycan be inadvertently disconnected fromthe winch cable which can result in loss oflife or the load or serious injury to operat-ing personnel. For personnel rescue, thecable must touch the ground or waterprior to touching personnel or a danger-ous static electrical shock may result.(4)Attach the winch cable to the cable hookassembly by depressing the lock rings on each end of thequick-disconnect device, inserting the ball ends of thewinch and hook assembly cables into the quick-discon-nect device and releasing the lock rings. Install the quick-disconnect cover guard.WARNINGSlack must be removed from the cabletrain before applying the full load to thewinch system to prevent shock and over-load of the system and possible injury tothe personnel being hoisted.CAUTIONEnsure that the load is clear of the groundand all obstacles before proceeding fromhover to forward flight. Do not exceed 600pounds. An overload can result in damageor failure of the support structure for theoverhead cable pulley.(5)Reel the cable out and attach the cable hookto load — Reel in or out as required.g.When electrical power to the winch is not avail-able, the winch may be operated in emergencymode asfollows:CAUTIONWhen the winch is operated in emergencymode, the cable limit switches are dis-abled. To avoid kinking the cable, stop thewinch when there is no less than 3 turns ofcable on the drum. Stop reeling the cablein when the quick-disconnect guard as-sembly contacts the pulley and fairlead(fig. 4-3-1).(1)Remove electrical connectors from the hoistcontrol valve and hoist control shutoff valve on the leftbulkhead of the heater compartment (fig. 4-3-10).
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business