TM 1-1520-240-BD1-15. STRUCTUREDAMAGEMODES .a.ProjectileDamage. The principal airframedamage modes are defined in Table 1-1. The mostfrequent damage is caused by ballistic projectiles. Theprojectiles include solid penetrators such as:• AP and API rounds.• Various-size fragments from the HEI threat.• Larger metal fragments from bombs, missiles,and artillery.These projectiles travel at high velocity and may havegreat mass. The kinetic energy allows them topenetrate deeply into airframe structures, causing muchdamage. Damage caused by these projectiles will becomplete penetration in the form of holes and sectionlosses. Ricochets cause spalls and gouges. The stressof the impact may cause cracks. Solid projectiles andfragments may also be imbedded in structures.Petalling is a form of damage caused by projectileswhen they penetrate thin skins, causing the metal to tearand deform.b.Blast and Overpressure Damage. HEIexplosive threats pose hazards in addition to projectiledamage. The explosive blast may prestress structurescausing them to buckle, cripple, and misalign.Separation of joints and loss of mechanical fastenersmay also appear. When an explosion occurs withinenclosed sections of the airframe, it causes anoverpressure which may overstress structures andproduce structural deformation.c.FireDamage. API and HEI incendiary threatshave a fire-starting capability if flammable materials arepresent. Intense and prolonged heat may weaken anddamage structural materials. High temperatures reducethe hardness of metals, reducing their strength andstiffness. Metal may melt under extreme heat. Heatdamaged metals may yield and crack under thecontinued stress of flying.d.SecondaryDamage. All of the damage modesdescribed above are the direct result of combat. Whendamage to the aircraft causes one or more structuralparts to become unserviceable, the remaining parts maybe overstressed and damaged as the aircraft continuesits flight. This secondary damage may be in the form ofcracks, crippling, or buckling and loss or damage tomechanical fasteners. Secondary damage may happenaway from the site of the original battle damage. Thiswill depend on how the stress loads are redistributed inthe structure when parts are removed or areunserviceable.SECTION IV. BATTLE-DAMAGE ASSESSMENT1-16. DAMAGEASSESSMENTPROCEDURES. Inpeacetime, flight safety requires restoring damagedstructure to its original condition. Consideration is givento strength, corrosion protection, and cosmeticappearance. Repairs are devised by the aircraftengineering authority where expert advice is availableand times is not a critical factor. During combat,damage will be quite different, as will the repairs. Timewill be of the essence, and the engineering authority andadvice will not be available. Sufficient strength tomaintain operational flying is the primary concern of theassessment and repair. In some aircraft, extensivedamage may require little work; in others the smallestcrack could be catastrophic. When a damaged aircraftis flown, it can be assumed that some structural strengthis still present. However, this does not necessarilymean that there is sufficient strength remaining to carryout the next sorties as additional weight of fuel andarmament must be considered. An assessor must bringtogether the facts concerning the damage, the role theaircraft has to fulfill, and the repairs necessary for theaircraft to carry out its next sortie. Damage assessmentmarkings are shown in Figure 1-9.a.UseofLogicTrees. Simplified logic trees areprovided in each chapter of this manual to aid theassessor.b.Figure 1-10 is an example of an overallsystematic check logic diagram that the assessor mayuse during an aircraft battle damage inspection.1-13
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