TM 1-1520-240-BD9-2.DAMAGEASSESSMENTPROCEDURES.a.WireIdentification. The most difficult andtime consuming part of electrical and avionics battledamage assessment is wire identification. Added andrepaired wiring should be identified to aid introubleshooting. If time permits, tape or sleeving ateach end of added pieces, may be used. Use a materialsuitable for the ambient temperature range. Typicalwire and circuit identification schemes are shown inFigure 9-2.Figure 9-2. Circuit Identificationb.CircuitsIdentification. The unit number andcircuit designation letter identify the type of circuits. Thewirenumber consists of one or more digits. It is used todistinguish between wires in the same circuit. The wiresegment letter is used to distinguish between conductorsegments (a wire segment between two terminals orconnections). The wire size number is used to identifythe AN or AL or the wire or cable. The ground, phase,or thermocouple letter(s) are used as suffixes to the wireidentification code to further identify certain wires.Ground wires are identified with an N suffix. Phaseletters A, B, or C are added to identify the phase ofwires that are in the three-phase wiring of alternatingcurrent (AC) systems. For thermocouple wire, thefollowing suffixes are added to the identification code:AL (Alumel), CR (Chromel), FE (Iron), CN (Constantan),and CU (Copper).9-3.DEFERMENT. Repair of systems andsubsystems which are not critical to missionaccomplishment, may be deferred if safety of flight isnot significantly degraded. Requirements must beexamined to determine if relaxed standards for repairand aircraft performance can be accepted. Thecommander may defer combat maintenance and battle-damaged repair, even if doing so places operationallimitations on the aircraft.SECTION III. BATTLE-DAMAGE REPAIRS9-4.INTRODUCTION .The objective of electrical andavionics system battle-damaged repair is to restoredamaged circuits which are essential. It is also used tomake nonessential circuits safe. The repair proceduresin this section are designed to quickly return an aircraftto a flyable condition.9-5.ELECTRCTRICALANDAVIONICSREPAIRS .Electrical and avionics equipment receiving significantbattle damage will usually not be repairable. Theequipment may require replacements for nonessentialsystem units are not available, the technician should,when possible, make the necessary repairs oradjustments on the unit for one more combat sortie.However, avionics wiring, coaxial cables, and generalaircraft wiring can be repaired using a variety ofprocedures and materials. Most of them are consideredstandard for temporary repairs.9-6.ISOLATIONOFNONESSFNTIAISYSTEMS .Toisolate damaged nonessential system wiring, crimp-onend caps, tape or any other insulating method may beused. Secure wires to some form of structure.9-7.THEACM/BDRWIRINGREPAIRSET .Thewiring repair set contains the necessary tools, materials,and test equipment for the repair of all combat damagedU.S. Army rotary-wing aircraft electrical wiring systems.Paragraph 9-7.a. describes the wiring repair set, andparagraph 9-7.b. contains general instructions for usingits four major subassemblies.a.Description. The wiring repair set consists offour major subassemblies (kits). The kits are packagedin militarized fiberglass cases and are transportable byone or more maintenance personnel. Eachsubassembly kit contains the necessary tools, materials,and test equipment to perform a specific portion of theaircraft wire repair task. Three kits are dedicated for useat the AVIM or AVUM areas as follows:9-2
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