TM 1-1520-240-BD(4) In a given condition if all damages are equalto or less than the corresponding allowable damagelimits and the distance between damages are equal to orgreater than the corresponding minimal allowable limit,that is,the aircraft may be released for flight in that condition.Repair may be deferred although some clean-up andsmoothing of the damage will be required as willinspection for damage growth after every flight. Specialconsideration should be given to damage exposed to theairstream, particularly to the effects of ram air, rain, andpetaling. Petals may vibrate in the passing airflow,rapidly creating cracks in the supporting base metal.Large pieces of metal may peel off and damage otherparts of the aircraft. The distance (D) between damagesites for most structures has a minimum requiredspacing. The spacing requirement is expressed as amultiple factor (N) of the measured area of damage.(a) The factor applies to the damageactually measured not to the maximum damage limit forthe structure.(b) The factor applies to the largestdimension of the largest damage between whichseparation is being measured.(c) The factor applies only if the dimensionsof both damages, when added together, exceed thesingle damage limit.(5) Continuous members. Allowable damagelimits for caps, longerons, webs, floors, decks, andstiffness are given throughout this section asappropriate.(6) Damaged fittings, attachments, and splicesare classified as unserviceable and must be repaired,reinforced, or replaced if any of the following conditionsexist:(a) Damage to the fitting has removedmore than 20 percent of the structural cross section atany one location.(b) One or more fasteners connecting thefitting to a continuous aircraft component are bent,sheared, stripped, or loose.(c) The fitting shows signs of overstress orstructural distortion.e.GeneralDamageAssessment.(1) DamageMeasurement.(a) Reproduce Figures 2-10 through 2-27as required, and use to mark up damaged areas.(b) Refer to Figures 2-10 through 2-27 fordefinition and identification of primary fuselagestructural elements.(c) Mark all detected damage on theappropriate figure, and add remarks to clarify markingsas described in paragraph 2-2.b(9).(d) Refer to paragraph 2-2.c and for eachdamaged element, measure the depth "CD" and thelength (width) "CL" or "WL" of each damage. Count thenumber of damages and measure the "D" betweendamages. Start with the worst damage. Record thevalues on DA Form 2404 (Figure 2-4) and comparethem with the allowable damage limits given in thissection. Select the set of allowable damage limits whichare next larger than the measured damage, determinethe corresponding condition. Consider whether damagecould result in flight failure of other elements. Attemptto visualize what effect large defections of damagedmember will have on adjacent structure.(e) Decide on whether repair can bedeferred or whether damage should be fixed and whatthe condition of deferred or repaired damage would be.(f) Determine the priority of the variousrequired repairs based on repair time, difficulty of repair,resources available, tactical situation, and need for theaircraft, etc. The longest repair time normally is giventhe highest priority and is most critical.(g) Enter repair requirements on DA Forms2404 (Figure 2-4).2-14
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