TM 1-1520-240-BD(c)Procedures. The following proceduresare typical when performing emergency wire repairs:•Before leaving for the downed aircraft site, obtaincopies of the "flight essential" serviceability tables(as a minimum) for the aircraft model to berecovered.•At the site, perform an assessment of wire to berepaired prior to self-recovery flight of the aircraft.Use the serviceability tables to determine wires tobe repaired.•Select the necessary tools and materials and makenecessary emergency wire repairs.•Use the teflon tape to "cap" off severed nonessentialwiring. The scissors of the Swiss Army knife maybe used to cut the teflon tape. Non-essential wiringrepair is deferred until return to an AVIM/AVUMarea.•Use the DMM to verify proper continuity (aircraftnon-powered) and voltage levels (aircraft powered).•Return the DMM, tools, and unused repair materialsto the proper storage compartment. Verify the kitsinventory and prevent FOD.•Perform aircraft ground check and fly to anAVIM/AVUM area. This is a one-time flight of onehour maximum.•At the AVIMIAVUM area, convert "emergency"repairs to "temporary" or "permanent" status usingthe HT-900 heat gun (paragraph 9-7b(3)).•Perform ACM/BDR assessment of aircraft and makeadditional necessary repairs per paragraphs 9-7b(1),9-7b(2), and 9-7b(3).9-8.ACM/BDR ELECTRICAL WIRING SYSTEMREPAIRDEFINITIONSANDCAPABILITIES .TheACM/BDR wiring repair set provides for three types ofaircraft electrical wiring repairs, classified as"PERMANENT," TEMPORARY" and "EMERGENCY" asdefined in paragraphs 9-8a. through 9-8c. Examples oftypical ACM/BDR repairs and techniques will beprovided in paragraph 9-9.a.Permanent Repair. A permanent repairreturns the electrical wiring system to full capability, asmanufactured, with no degradation of any systemoperating characteristics. No periodic inspection orreplacement is required with a permanent repair.b.TemporaryRepair.A temporary repairreturns the electrical wiring system to a reduced level ofcapacity, with a possible slight reduction of systemoperational capability. Temporary repairs must bereinspected at 140 flight hours. At this time, apermanent repair will be performed or an extension ofuse for the temporary repair will be granted.c.EmergencyRepair.An emergency repairis performed to enable the recovery of a downed aircraftto an AVIM/AVUM area Emergency repairs are allowedfor a one-time flight not to exceed one hour duration.Most emergency repairs can be easily upgraded topermanent or temporary status at the AVIM/AVUM area.NOTETemporary and emergency repairsestablished in this TM will only beapplied in time of war. Thecommander or his designatedrepresentatives may authorizedeviations necessary to accomplishwartime requirements.9-9.REPAIRTECHNIQUE. Electrical wiring systemACM/BDR is used to restore damaged circuits which areessential to the mission and to make nonessentialcircuits safe, in the shortest possible time. The besttechniques and materials available are used to make themost suitable repair within the allotted repair time. Themethods described are the most preferred, but are by nomeans exhaustive. In battle, situations may arise thatwill require the ACMIBDR assessor and repair personnelto develop innovative repair techniques beyond thescope of this TM. This paragraph describes andillustrates repair capabilities to broken and/or damagedwires, shielded and co-axial cables, electricalconnectors and associated electrical components in thecombat environment. Example of repairs meeting theACM/BDR permanent, temporary, and emergency repairstandards are shown.a.Permanent Repair Techniques. Thisparagraph describes permanent repair techniques for:•Unshielded and shielded primary wires.•Cable shielding and cable shield termination.9-8
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