TM 1-1520-240-BD(3) InspectingforStructuralChanges.(a) StructuralChanges. Inspect forstructural changes when the aircraft has taken an HEIhit or the aircraft has flown with primary structuredamaged or missing. Inspect both the damagedstructure and the surrounding undamaged area forevidence of buckling, crippling, and misalignment. Thistype of damage is usually revealed by kinks andwrinkling and "oil canning" of skin panels. Sheared,pulled-through, and missing fasteners are alsoindications of structural changes.(b) Buckling,Crippling,andMisalignment.Structural changes in the form of buckling, crippling, andmisalignment can happen as a result of blast pressures.These could be associated with a HEI attack or as aresult of the overstress placed on a member. Suchmembers may have to carry the load of anothermember which has been broken or crippled by projectiledamage. This type of damage can be critical to thestructural performance of a member and may alsocause interference of a member and may also causeinterference with mechanical moving components whichmay bind or jam. This is especially true when themember has to support compression loads. A stringerthat has been damaged can continue to support sometension; for example, but may be completely ineffectivein compression.(c) TwistingorBowing. Examine thecomponent for alignment and signs of twisting orbowing. Use a straight edge to inspect these conditions.(4) InspectingforEmbeddedProjectilesandFragments.(a)EmbeddedProjectile. The effect ofan embedded projectile or fragment in a tensionmember can be as that of a hole or crack of the samesize. The embedded object creates an interruption inthe structural section. Since it is difficult to detect, itmust be assumed that the projectile has nearly gonethrough the structure.(b)Embedded Projectile Inspection.Inspect for embedded projectiles and fragments wheneither of the following conditions occur:1The aircraft has suffered HEIdamage.2Inspection of the aircraft indicatesthat a solid projectile has not exited the aircraft, hasbroken apart, or has created shrapnel by striking internalcomponents.(c) ProjectilePathDetermination. Thedetermination of projectile paths will aid in identifyinginternal structures that may contain embeddedprojectiles or fragments. Inspect all structures in theregion using a bright light and magnifying glass. Clearlymark embedded objects and record them on DA Form2404, Figure 2-4.(5) InspectingforFireDamage.(a) ArmorPiercingIncendiary(API)andHFIFireDamage. The API and HEI threats include thepossibility of fire damage. These threats have a fire-starting capability if flammable materials are present.(b) FireEffects. Some fires may notadversely effect metal airframe structures. Whenaluminum is exposed to temperatures above 300°F(149°C) for a prolonged period, the temper and strengthof the material will be reduced.(c) InitialFireDamageEvidence. The firstsigns of possible fire damage will be a discoloration ofthe structure. Any discoloration indicates that themember has been exposed to high temperature.Conduct a hardness test to determine if the temper ofthe material has changed. Such tests should beconducted in accordance with standard practices. If ahardnesstest shows heat damage, record theinformation on DA Form 2408 and dearly mark themember.(6) DetectingSubstructuralDamageinAdjoiningAreas.(a) SecondaryDamage. When theairframe has been subjected to severe overstress,members undamaged by projectiles may bend orbuckle. This might be caused by explosive blast ormaneuvering loads imposed on damaged structures.Sometimes this secondary damage will occur in a regionaway from the primary area of damage. The airframenear the projectile damage should be inspected forevidence of secondary damage.(b) SecondaryDamageIndicators. Inspectthe skin for creases, wrinkles, and dents. Inspectfasteners for chipped or flaked paint, looseness, andserviceability. These conditions are signs of damage tostructure. Open or remove access panels and doors,determine whether the frame is warped, and inspect theinterior members for cracks and structural changes.Clearly mark and record all damage.2-7
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