TM 1-1520-240-BD
(2)
Brush or spray a thin coat of primer (item
111, Table 2-5) on all bonding surfaces, except silicone
rubber.
(3)
Allow primer to dry for 30 minutes.
(4)
Prepare required amount of adhesive
(item 32, Table 2-5) by adding 16 drops of catalyst (item
32, Table 2-5) to 1/2 ounce of adhesive. Stir adhesive
constantly while adding catalyst.
NOTE
The pot life of catalyzed adhesive is
2 to 4 hours.
(5)
Brush a uniform coat of catalyzed
adhesive on all faying surfaces. Allow adhesive to air
dry approximately 30 minutes or until tacky.
(6)
To ensure solid contact and removal of
entrapped air, join faying surfaces with moderate
pressure.
(7)
Remove pressure and cure adhesive
bond for 24 hours at 70°F (21°C). Maximum bond
strength is achieved in 4 to 7 days.
j.
Application of Adhesive System No. 8.
WARNING
The adhesives under this system are
toxic and flammable. Work only in
well-ventilated
areas
away
from
flame.
(1)
(Refer to Table 2-5 for list of acceptable
adhesives.) Clean all faying surfaces using methyl-ethyl-
ketone.
(2)
Brush or spray a liberal coat of primer
(item 118, Table 2-5) on all bonding surfaces except
silicone rubber.
(3)
Allow primer to dry for at least 30
minutes.
(4)
Apply a uniform layer of adhesive to both
surfaces; immediately join surfaces.
(5)
Apply sufficient pressure to ensure solid
contact but not enough to cause excessive squeeze out.
NOTE
A bond line thickness of at least
0.015 inch will give best results.
(6)
Allow adhesive to cure under contact
pressure for 24 hours at 60 to 70° F (21 ° to 27 C).
Maximum strength is achieved after approximately 3
days.
k.
Application of Adhesive System No. 9 (Option
1).
WARNING
The adhesives under this system
may produce skin irritation. Avoid
bodily contact with the adhesives.
NOTE
The acceptable adhesives given in
Table 2-5 for this adhesive system
replace adhesives Epon VI and Epon
VIII (items 28 and 29, Appendix C).
Existing stocks of these replaced
adhesives
may
be
used
until
depleted.
(1)
(Refer to Table 2-5 for list of acceptable
adhesives.) Clean faying surfaces using methyl-ethyl-
ketone.
(2)
Thoroughly blend 100 parts, by weight, of
base with 16.5 parts, by weight, of catalyst.
(3)
Apply thin coat of adhesive to both faying
surfaces, using a spatula.
(4)
Join parts, applying sufficient pressure to
ensure solid contact.
NOTE
A continuous bead of adhesive
squeeze out indicates solid contact
(5) Remove excess adhesive using
methyl-ethyl-ketone.
(6)
Allow adhesive to cure for 12 hours at
70°F (21 °C), for 2 hours at 125°F (52°C), or 1 hour at
200°F (930C).
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